Well my "mods" have been running for almost a month now. While I don't have the major "misting" that I had before, I am still having some bubbles (and some micro bubbles that just "drift" around in the tank what seems like forever).
I have tried adding in some baffles, some foam filters, and different PVC angles and positions (with the outlet above the waterline, below the waterline, tipped so half in half out. Keeping the return into the tank below the water level (so no "waterfall"), above the water level (having a "waterfall"), and none of them have seemed to help.
My next idea is to change output from my fuge. Since the tank is drilled in about the middle (from top to bottom), I have a 90 deg elbow that points up, and then a tube that points up, so that controls the water line in the fuge, but I am thinking that is where the source of the air getting into the system is.
I was thinking about removing the elbow, and tube, and adding in a ball valve to control the flow out of the tank. "Tuning" it so that the outlet is always below the water level, and then no air can get into the system. But thinking into that further, if there is a power outage, the fuge will continue to drain down to the outlet. Then when power comes back on, my water level would not be correct (until I could close the ball valve to fill the fuge, then open it to match the flow coming in, thus maintaining the water level). BUT if that removes the bubbles, and power outages are rare... but if there is something else that I am not thinking of... I would hate to come home and see that they system has overflowed and emptied the tank (and flooded the house).
Any other suggestions??